ADV600 CNC EDM Machine with Automation

Name: ADV600 CNC EDM Machine with Automation
Brand: Beijing Dimon CNC Technology Co., Ltd.

ADV series CNC die sinker EDM machine is designed for automation application in EDM machining field, the rise and fall of working table is automatic and program controlled, we utilize a robot to load and unload electrodes and workpieces, it is fully automatic and independent to realize unmanned manufacturing. Standard with optical scales to realize closed-cloop control. The load capacity of robot, electrode and workpiece store station could be customized designed according to different customers’ practical products. Latest Windows 7/ Window 10 platform control system provides abundant various interface for communications, CNC high speed milling machine and CMM can be brought in to perform automatic electrode machining, electrode measurement, EDM discharging machining, final products measurement. As the labor cost keeps increasing, gradually it is also difficult to find experienced and qualified operator, so DMNC provide customers new options to maximize production efficiency and save cost.

Main Dimensions of ADV600 CNC EDM Machine

X×Y×Z travel: 600×400×400mm;

Working table dimension: 800×500mm;

Working tank on table: 1110×800×470mm

Product Specifications

No.	Name	ADV600
1	Working table dimension(L×W)	800×500mm
2	X×Y×Z axis travel	600×400×400mm
3	Working tank dimension(L×W×H）	1100×800×470mm
4	Highest level of working liquid	400mm
5	End of spindle to working table	720mm
6	Capacity of oil tank	715L
7	Max weight of electrode	50kg
8	Max weight of workpiece	800kg
9	Positioning accuracy	≤7μm
10	Repeat positioning accuracy	≤3.5µm
11	Weight of machine	6600kg
12	Dimension of machine	2460×3020×3040mm
13	General input	12.5kVA(50A)
14	Input power	3 Phase 380/50Hz
15	Max working current	50A
16	Best surface finish	Ra≤0.1µm
17	Min. wear of electrode	≤0.1%
18	Max machining efficiency	≥500mm3/min
19	Interpolation methods	Straight line, arc, helix
20	Accuracy compensation options	Step pitch compensation of each axis, gap compensation
21	Min. drive unit, Min command unit	1µm
22	Display	23-inch touch screen
23	Remote control	different gradesMFR0-3

Function and configuration of the generator

No.	Function configuration description
1	21-inch LCD display, touch screen input; suspension bracket
2	Windows OS comes standard with a 4-axis simultaneous control software. Optional 6-axis control software
3	Multitasking: NC files can be edited while machining, and multiple NC files can be opened and edited at the same time.
4	Real-time information display: During the processing, real-time status information such as total processing time, conditional processing time, remaining time of scheduled processing, processing speed, number of subprogram calls, orbital cutting etc.
5	Language selection: Switch between Chinese and English
6	The online help manual allows the operator to check the screen input instructions, G code instructions, discharge conditions, etc. at any time.
7	With high-speed two-stage electrode lifting function, and can periodically add an ultra-high lifting on the basis of the original high-speed lifting.
8	With real-time modification of discharge parameters, electrical parameters can be modified without pausing discharge.
9	It has the function of network sharing files and can easily upload and download NC programs by connecting to the local area network.
10	It has the super-finish PIKA circuit-mirror processing function.
11	It has a fine current control circuit to achieve more even surface finish
12	Expert processing technology database: Perform automatic and manual processing of combinations of electrode and workpiece materials: copper/steel, graphite 1/steel, graphite 2/steel, copper/aluminum alloy, graphite 1/aluminum alloy, graphite 2/aluminum alloy, silver tungsten/steel, copper Tungsten/steel, silver tungsten/tungsten carbide, copper tungsten/tungsten carbide, copper/zinc alloy, graphite/zinc alloy, copper/copper alloy.
13	AUTO processing function: Input processing information such as electrode and workpiece materials, processing area, electrode undersize value, and final processing surface roughness. The system automatically calculates processing parameters based on the expert processing technology database and automatically completes the entire process from rough machining to finishing.
14	Automatic positioning function: It has the functions of end face positioning, angle positioning, column center positioning, hole center positioning, any three-point circle center positioning, and discharge position alignment positioning.
15	Online measurement function: The automatic positioning function can be used to measure and correct the processed workpiece online.
16	Automatic arc clearing circuit: During the process of electrical discharge machining, the machining gap status is monitored in real time. When slight short circuit or arcing occurs, arc clearing processing and alarm are performed in a timely manner.
17	Safety control functions: Overload protection, code syntax detection, liquid level control, liquid temperature control, automatic fire extinguishing device.
18	Power off reset function: The machine tool can memorize the coordinate values of the current coordinate system. When encountering emergencies such as a sudden power cut, the set coordinate points can still be found after restarting.
19	Working fluid tank door control mode: automatic lifting Manual and programmable control of liquid level
20	Quick liquid filling and automatic liquid unloading: The machining fluid can fill the tank within 1 minute and 30 seconds, and the machining fluid can be unloaded within one minute, reducing processing waiting time.
21	Machining fluid cooling system: The standard oil chiller can effectively cool down the machining fluid to prevent the workpiece from deformation due to temperature rise and affecting the machining accuracy.
22	Automatic lubrication system: The equipment can automatically control the volumetric lubricating oil pump, which can automatically deliver lubricating grease to various lubrication points in a regular and quantitative manner, effectively extending the service life of each component.
23	Electrical control cabinet: The fully closed electrical control cabinet can effectively prevent dust from entering, and the built-in air conditioner can effectively reduce the internal temperature of the electrical cabinet, which can greatly improve the service life of each component and the stability of the power supply device.
24	Power Supply: Standard voltage stabilized power supply provides stable voltage
25	ATC: Optional ATC to improve work efficiency
26	Optional C axis, A axis, 2-axis rotary table
27	Remote access(RMC): Optional remote access to the machine via TCP/IP to transfer and exchange data

Standard with optical scales, closed-loop control
Various solution of automation
Latest 6th generation Windows7/Windows 10 platform control system
Abundant interfaces for communication
Automatic Up-and-down lifting working tank door for automation.
Intelligent automatic EDM discharging machining.
Excellent performance of both cooper and graphite electrode machining.
Min machining current 0.1A.
Best surface finish Ra≤0.1µm
Positioning accuracy ≤7μm
Imported SP grade linear guideway
C2 grade ball screw
3 years aging treatment of casting of machine.
High jump function, after serval times of regular jump discharging, Z axis move higher, and then goes with regular jump height again, it is help for deep groove and massive area machining.
Machining speed is about 30% faster than DOS platform discharging control system.
Auxiliary learning function