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ADV400 CNC EDM Machine With Automatic Lifting Tank

ADV400 CNC EDM Machine With Automatic Lifting Tank


ADV series CNC die sinker EDM machine is designed for automation application in EDM machining field, the rise and fall of working table door is automatic and program controlled, we utilize a robot to load and unload electrodes and workpieces, it is fully automatic and independent to realize unmanned manufacturing. Standard with optical scales to realize closed-cloop control. The load capacity of robot, electrode and workpiece store station could be customized designed according to different customers’ practical products. Latest Windows 7/ Window 10 platform control system provides abundant various interface for communications, CNC high speed milling machine and CMM can be brought in to perform automatic electrode machining, electrode measurement, EDM discharging machining, final products measurement. As the labor cost keeps increasing, gradually it is also difficult to find experienced and qualified operator, so DMNC provide customers new options to maximize production efficiency and save cost. 


Main Dimensions of ADV400 CNC EDM Machine With Automatic Lifting Tank

X×Y×Z travel: 400×300×300mm;

Working table dimension: 600×400mm;

Working tank on table: 970×700×400mm


ADV400 CNC EDM Machine With Automatic Lifting Tank Specifications




NameADV400
1Working table dimension(L×W)600×400mm granite table
2X×Y×Z axis travel400×300×300mm
3Working tank dimension(L×W×H)970×700×400mm
4Highest level of working liquid350mm
5Max distance from table to electrode installation stand620mm
6Capacity of oil tank680L
7Max weight of electrode25kg
8Max weight of workpiece400g
9Positioning accuracyX/Y/Z:5µm
10Repeat positioning accuracyX/Y/Z:2µm
11Weight of machine5500kg
12Dimension of machine2200×3020×2900mm
13General input12.5KVA(50A)
14Input power3 Phase 380/50Hz
15CNC power generatorWindows 7 based  
16Max working current50A
17Best surface finishRa≤0.08µm(copper electrode)
18Min. wear of electrode≤0.05%
19Max machining efficiency≥500mm3/min
20Interpolation methodsStraight line, arc, helix
21Accuracy compensation optionspitch compensation of each axis,


gap compensation
22Min. drive unit, Min command unit1µm
23Display24-inch touch screen
24Remote controldifferent grades MFR0-3



Function and configuration of the generator


No.Function configuration description
121-inch LCD display, touch screen input; suspension bracket
2Windows OS comes standard with a 4-axis simultaneous control software. Optional 6-axis control software
3

Multitasking:

NC files can be edited while machining, and multiple NC files can be opened and edited at the same time. 

4

Real-time information display:

During the processing, real-time status information such as total processing time, conditional processing time, remaining time of scheduled processing, processing speed, number of subprogram calls, orbital cutting etc.

5Language selection: Switch between Chinese and English
6The online help manual allows the operator to check the screen input instructions, G code instructions, discharge conditions, etc. at any time.
7With high-speed two-stage electrode lifting function, and can periodically add an ultra-high lifting on the basis of the original high-speed lifting.
8With real-time modification of discharge parameters, electrical parameters can be modified without pausing discharge.
9It has the function of network sharing files and can easily upload and download NC programs by connecting to the local area network.
10It has the super-finish PIKA circuit-mirror processing function.
11It has a fine current control circuit to achieve more even surface finish
12

Expert processing technology database:

Perform automatic and manual processing of combinations of electrode and workpiece materials: copper/steel, graphite 1/steel, graphite 2/steel, copper/aluminum alloy, graphite 1/aluminum alloy, graphite 2/aluminum alloy, silver tungsten/steel, copper Tungsten/steel, silver tungsten/tungsten carbide, copper tungsten/tungsten carbide, copper/zinc alloy, graphite/zinc alloy, copper/copper alloy.

13

AUTO processing function:

Input processing information such as electrode and workpiece materials, processing area, electrode undersize value, and final processing surface roughness. The system automatically calculates processing parameters based on the expert processing technology database and automatically completes the entire process from rough machining to finishing.

14

Automatic positioning function:

It has the functions of end face positioning, angle positioning, column center positioning, hole center positioning, any three-point circle center positioning, and discharge position alignment positioning.

15

Online measurement function:

The automatic positioning function can be used to measure and correct the processed workpiece online.

16

Automatic arc clearing circuit:

During the process of electrical discharge machining, the machining gap status is monitored in real time. When slight short circuit or arcing occurs, arc clearing processing and alarm are performed in a timely manner.

17

Safety control functions:

Overload protection, code syntax detection, liquid level control, liquid temperature control, automatic fire extinguishing device.

18

Power off reset function:

The machine tool can memorize the coordinate values of the current coordinate system. When encountering emergencies such as a sudden power cut, the set coordinate points can still be found after restarting.

19Working fluid tank door control mode: automatic lifting Manual and programmable control of liquid level
20

Quick liquid filling and automatic liquid unloading:

The machining fluid can fill the tank within 1 minute and 30 seconds, and the machining fluid can be unloaded within one minute, reducing processing waiting time.

21

Machining fluid cooling system:

The standard oil chiller can effectively cool down the machining fluid to prevent the workpiece from deformation due to temperature rise and affecting the machining accuracy.

22

Automatic lubrication system:

The equipment can automatically control the volumetric lubricating oil pump, which can automatically deliver lubricating grease to various lubrication points in a regular and quantitative manner, effectively extending the service life of each component.

23

Electrical control cabinet:

The fully closed electrical control cabinet can effectively prevent dust from entering, and the built-in air conditioner can effectively reduce the internal temperature of the electrical cabinet, which can greatly improve the service life of each component and the stability of the power supply device.

24

Power Supply:

Standard voltage stabilized power supply provides stable voltage

25ATC: Optional ATC to improve work efficiency
26Optional C axis, A axis, 2-axis rotary table
27

Remote access(RMC):

Optional remote access to the machine via TCP/IP to transfer and exchange data


  • Standard with optical scales, closed-loop control

  • Various solution of automation

  • Latest 7th generation Windows7/Windows 10 platform control system

  • Abundant interfaces for communication

  • Automatic Up-and-down lifting working tank door for automation.

  • Intelligent automatic EDM discharging machining.

  • Excellent performance of both cooper and graphite electrode machining.

  • Min machining current 0.1A.

  • Best surface finish Ra≤0.08µm

  • Positioning accuracy ≤5μm

  • Imported SP grade linear guideway

  • C2 grade ball screw

  • 3 years aging treatment of casting of machine.

  • High jump function, after serval times of regular jump discharging, Z axis move higher, and then goes with regular jump height again, it is help for deep groove and massive area machining.

  • Machining speed is about 30% faster than DOS platform discharging control system.

  • Auxiliary learning function

 


Video of ADV400 CNC EDM Machine With Automatic Lifting Tank

Outline Drawing


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